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Steel Jacketed Steel Insulated Pipe

Product generic:
Steel Jacketed Steel Insulated Pipe,Steel Cased Insulated Pipe,Steam Insulated Steel Pipe,Steel Jacketed Insulation Tube,Steel Jacketed Steam Pipe
Application:
Urban district heating networks,Steam transmission and thermal cycle systems,Transportation of high-temperature process media,Thermal energy transmission
Specification:
OD:10.3~3048mm
WT: 0.5~80mm
LENGTH: Fixed Length (5.8/6/11.8/12mtr),SRL, DRL
Standard & Grade:
ASTM A53: Grade A、B,
ASTM A106: Grade A、B、C;
EN 10255: S195T、S235JRH、S275JRH、S355JRH;
GB/T 13793: Q195、Q215A/B、Q235A/B、Q355B、Q390B,
GB/T 3091: Q215A/B、Q235A/B、Q355B,
GB/T 8163:10#,20#,Q355,Q420;
Ends:
Plain Ends,Beveled Ends,Threaded Ends
Surface:
Outer Jacket:PE/3LPE/FBE/ECTP Coating Steel Pipe
Packing:
Bundled/in Bulk, Plastic Caps Plugged, Waterproof Paper Wrapped

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  • Introduction

Steel Jacketed Steel Insulated Pipe, also known as steel-sheathed steel insulated pipe, is a high-temperature resistant prefabricated insulation pipeline composed of an inner working steel pipe, an insulation layer, and an outer protective steel pipe. It is mainly designed for transporting high-temperature media such as steam (up to 350°C) and high-temperature hot water. This type of pipe is widely used in industrial steam transmission, thermal power plant pipelines, and long-distance high-temperature medium transportation systems, featuring excellent thermal insulation stability and structural durability under high-temperature conditions.

  • Main Functions

High-Temperature Thermal Insulation: The insulation layer (usually composed of refractory materials, glass wool, or aerogel) effectively reduces heat loss of high-temperature media, ensuring energy efficiency in transportation.

Mechanical Protection: The outer steel jacket provides strong resistance to external pressure, impact, and deformation, protecting the inner pipe and insulation layer from damage during construction or operation.

Corrosion Resistance: The outer steel jacket is often treated with anti-corrosion coatings (such as epoxy coal tar pitch or 3PE coating), enhancing its resistance to soil, moisture, and chemical corrosion in buried environments.

Thermal Expansion Adaptation: Designed with sliding structures (internal or external sliding), it accommodates thermal expansion and contraction of the inner pipe caused by temperature changes, avoiding pipeline stress damage.

  • Tubing Standards

ASTM A53,ASTM A106,ASTM C177-19;

EN 10255,EN 10240,EN 13941;

GB/T 3091,GB/T 13793,GB/T 9711,GB/T 8163,GB/T 38105,CJ/T 246.

  • Material & Performance

Working Steel Pipe:

ASTM A53: Grade A、B,ASTM A106: Grade A、B、C;

EN 10255: S195T、S235JRH、S275JRH、S355JRH;

GB/T 3091: Q215A/B、Q235A/B、Q355B, GB/T 8163:10#,20#,Q355,Q420,

GB/T 13793: Q195、Q215A/B、Q235A/B、Q355B、Q390B;

Insulation Layer:Mineral wool ,Microporous calcium silicate ,Glass wool, aerogel

Outer Jacket: Carbon steel

Key Performance :

Thermal insulation performance: High-quality thermal insulation materials, such as high-temperature-resistant glass wool, rock wool, or Microporous calcium silicate, have extremely low thermal conductivity, which can effectively reduce heat loss and ensure that the temperature of steam remains stable during long-distance transportation.

Mechanical strength: The working steel pipe is usually made of seamless steel pipe or spiral steel pipe, which has good toughness and strength. The outer jacket steel pipe also has high mechanical strength, which can resist external impact, extrusion, etc.

Anti-corrosion performance: The outer jacket steel pipe undergoes special anti-corrosion treatments, such as coal tar epoxy anti-corrosion, three-layer PE anti-corrosion, etc., which can effectively resist erosion from moisture, chemicals, and microorganisms in the soil. In addition, the working steel pipe can also enhance its anti-corrosion performance by coating with anti-rust layers, etc.

Waterproof performance: As the outer layer protection of the pipe, the outer jacket steel pipe has good waterproof performance, which can prevent moisture from entering the insulation layer and affecting the insulation effect and the service life of the pipe.

Impact resistance: The outer jacket and insulation layer need to have a certain impact resistance to prevent the pipe from being damaged by impact during transportation, installation, and use.

                        
Trade Services
  1. Customized Solutions
    Based on industry experience and customer needs analysis, provide matching solution suggestions such as material selection (carbon steel/alloy steel/stainless steel), specification matching (wall thickness/pressure rating), and application scenario optimization (petroleum/chemical/nuclear power).
  2. Global Logistics
    Integrate the international logistics network (sea freight/air freight/land transportation), and provide a real-time cargo tracking system (GPS positioning + customs clearance progress).
  3. Inventory Optimization
    Based on industry data analysis, dynamically adjust inventory classification (material type/dimension/regional warehouse), implement Just-in-Time (JIT) supply chain management, and reduce the risk of slow sales.
  4. Compliance Certification
    Assist in providing international certification documents such as ISO, ASTM, API, etc., to ensure that products meet the access requirements of the target market.
  5. End-to-End Tracking
    Provide full life cycle services from order confirmation to after-sales support, and offer technical consultation for installation guidance throughout the whole process.
 
Processing Services
  1. Custom Cutting
    Support cutting by laser, plasma, sawing machine, and self-propelled cutting machine to meet different dimensional requirements (such as fixed length, multiple length), and provide bevel processing services.
  2. Forming
    Provide elbow bending, flaring, and necking processing.
  3. Surface Treatment
    Provide surface treatment methods such as pickling, phosphating, polishing, sandblasting, painting, coating, galvanizing, and buffing.
  4. Machining
    Provide threading, chamfering, and drilling processing.
 
Quality Inspection
      Provide third-party inspection reports (such as chemical composition analysis, mechanical properties, UT flaw detection) to ensure that products meet the standards.

Common standards for Insulated Steel Pipes

Common Grades

Main Application

ASTM A106/A106M-2021

Gr.A, Gr.B, Gr.C

Seamless carbon steel pipe for high-temperature service.(Insulated main steam pipelines in thermal power plants, High-temperature industrial pipeline,etc.)

ANSI/ASME B36.10M-2018

Gr.a,Gr.b, X42/52/60/65/70/80

Welded and seamless wrought steel pipe.(Insulated pipeline for low-temperature hot water/steam,Central heating pipeline, Long-distance heat-insulated pipeline for oil and gas transportation,Heat tracing system for thermal pipelines,etc.)

EN 253:2019

S235JRH, S355J2H, P235GH

District heating pipes – Pre-insulated bonded pipe systems.(The main network of urban central heating, the geothermal pipeline for snow melting, the high-pressure steam pipeline,etc)

GB/T 29047-2012

Q235B, Q345B, L245 (Gr.b), L290 (X42), L360 (X52), L415 (X60), L450 (X65), L485 (X70), L555 (X80)

Prefabricated polyurethane foam-insulated steel pipes with polyethylene jacket for underground heating.(Urban district heating networks , cooling pipe systems)

GB/T 50484-2019

20#,Q345B,304,316

Insulation (hot/cold) works in petrochemical plants. (Insulated pipeline for high-temperature steam, buried thermal anti-corrosion and insulated pipeline network, low-temperature cold-insulated pipeline, etc.)

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